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THE factors involved in cold starting of automobile engines, including the effects of temperature and oil viscosity on cranking speed and torque, have been known for many years. Many papers have been presented before the various Sections of the Society on these subjects. The S.A.E. crankcase-oil viscosity-numbers, which were adopted in July, 1926, provided for the classification of the lower-viscosity oils at 130 deg. fahr. and the higher-viscosity oils at 210 deg. fahr. It was recognized by 1930 that a classification for winter oils must be based on the viscosity of the oil at the starting temperature, and work was started on this problem. In June, 1933, the 10-W and 20-W oils, which are classified in accord with their viscosity at 0 deg. fahr., were adopted for publication and trial. The results of the use of these oils during the winter of 1933-1934, together with their advantages, are discussed.

Optimizing the wiper system performance motivates the design engineer to create a product as robust as possible against the occurrence of wipe defects related to vibratory phenomena between the rubber blade and the windshield. In some configurations, these vibrations generate visual or audible annoyance for the driver. These instabilities phenomena only appear under specific operating and environmental conditions characterized by windshield moisture and cleanness, contact pressure of the rubber blade on the glass, attack angle of the wiper blade on the windshield, component stiffness, windshield curvature etc. In the process of eliminating all potential instabilities, modeling the wiper system structures can contribute to understand its working dynamics. Therefore, a new computation tool is developed and validated by experimentation on a specific test bench.

An increasingly important, yet often underestimated task of modern vehicle design is the system interconnect, commonly known as the wire harness. The continual increase in on–board vehicle electronics is causing an exponential expansion in wire harness complexity. To meet these challenges, software tools have been developed to assist the harness designer in the various tasks from system partitioning to signal integrity analysis. This paper will discuss the key problem areas of the wire harness design, along with the design and analysis capabilities of the SaberHarness™ tool suite.

Diesel engine NOx emissions requirements have become increasingly stringent over the past two decades. Engine manufacturers have shown through the use of EGR and SCR technology that these requirements can be met. However, the desires for improved fuel efficiency, lower overall cost, and potential legislation to reduce NOx levels further increase the demand for higher DEF dosing rates. To meet this demand, a new DEF mixing technology has been developed. This paper describes the development methods used to create a compact, in-pipe mixer which utilizes an optimized wire mesh along with swirling flow to permit high DEF dosing rates without deposit formation. Its excellent mixing characteristics allowed for high NOx reduction to be achieved. Utilization of this technology makes it possible to reduce regeneration frequency, reduce the overall size of the SCR system, possibly eliminate the EGR system, and improve fuel efficiency through combustion enhancements.

Due to increasing amount of modules and customized options in commercial vehicles, it becomes more and more difficult to verify the circuit design. In this paper, a wire segment error locating algorithm is proposed to automate the exact wire segment error locating process. When a wrong connection is found by existing tool, guided by the exact description of wire segment error, this algorithm can locate exact wire segment error in the connection by searching for the one that has at least one neighboring segment from a correct connection.

Due to the rapid development in the technological aspect of the autonomous vehicle (AV), there is a compelling need for research in the field vehicle efficiency and emission reduction without affecting the performance, safety and reliability of the vehicle. Electric vehicle (EV) with rechargeable battery has been proved to be a practical solution for the above problem. In order to utilize the maximum capacity of the battery, a proper power management and control mechanism need to be developed such that it does not affect the performance, reliability and safety of vehicle. Different optimization techniques along with deterministic dynamic programming (DDP) approach are used for the power distribution and management control. The battery-operated electric vehicle can be recharged either by plug-in a wired connection or by the inductive mean (i.e. wirelessly) with the help of the electromagnetic field energy.

With COSMOsim, OTSL is looking to better virtually recreate diverse driving conditions to enable safe and accurate verifications at a point when autonomous driving continues to move toward practical use around the world.

Impacts with trees and wooden utility poles represent a significant subset of vehicular collisions. For example, while fixed object collisions account for less than 8% of all crashes, they represent nearly 30% of all fatal crashes. Also, nearly half (over 43%) of all fixed-object impacts are into a tree, pole, or post. This paper is viewed as a first attempt to understand the energy absorbing processes operating when vehicles strike trees and wooden poles in order to make reasonable estimates of the magnitude of the tree/pole energy dissipated in the crash. This initial study is comprised of a literature review, a series of scale model pole/pendulum impacts, and an analytical study which is comprised of both a static analysis and a dynamic finite element model (FEM) analysis of a vehicle/pole impact. As a result of this work, a methodology has been evolved for making estimates of tree/pole energy.

This work investigates the development of a novel series hybrid architecture utilizing a single cylinder opposed piston engine. The opposed piston engine presents unique benefits in a hybrid architecture such as its lower heat transfer due to a favorable surface area to volume ratio and lack of a cylinder head, as well as the thermodynamic benefits of two stroke operation with uniflow scavenging. A particular focus of this effort is the work extraction efficiency of two design concepts. The first design concept utilizes a geartrain to couple the crankshafts of the engine in a conventional manner, providing a single power take-off for coupling to an electric motor/generator. In this design, the large inertia of the geartrain dampens the speed fluctuation of the single cylinder engine, reducing the peak torque required to for the electric machine. However, the friction losses caused by the geartrain limit the maximum work extraction efficiency.

This paper presents the results of a strength analysis of a newly developed steel structure featuring a special cross section achieved with the hydroforming process that minimizes the influence of springback. This structure has been developed in pursuit of further weight reductions for the steel body in white. A steel tube with tensile strength of 590 MPa was fabricated in a low-pressure hydroforming operation, resulting in thicker side walls. The results of a three-point bending test showed that the bending strength of the new steel structure with thicker side walls was substantially increased. A finite element crush analysis based on the results of a forming analysis was shown to be effective in predicting the strength of the structure, including the effect of work hardening.

Externally applied unbalanced forces and their corresponding impulses are generally excluded from consideration in regards to the evaluation of the collision phase events for a system comprised of two motor vehicles undergoing collinear impact. This exclusion is generally warranted secondary to the fact that the collision force and its corresponding impulse are dominant during the collision phase. Conceptually, two exclusions exist to this approach. The first is the situation in which significant physical restraints are present to the displacement of one or both collision partners and are of sufficient magnitude as to require inclusion. Generally, this represents the exceptional case and includes, but is not limited to, situations in which one vehicle is snagged, in a non-eccentric manner, by a rigid narrow-width object such as a pole or other similar restraint, prior to the occurrence of the subsequent vehicle-to-vehicle collision under evaluation.

This extensively revised second edition of the acclaimed and bestselling book, Workflow Modeling serves as a complete guide to discovering, scoping, assessing, modeling, and redesigning business processes. Taking into account the feedback from clients, workshop students, business professionals and other readers of the first edition, the authors have created this thoroughly updated and expanded resource, offering you clear, current, and concise guidance on creating highly effective workflow systems for your organization. Providing proven techniques for identifying, modeling, and redesigning business processes, and explaining how to implement workflow improvement, this book helps you define requirements for systems development or systems acquisition. By showing you how to build visual models for illustrating workflow, the authors help you to assess your current business processes and see where process improvement and systems development can take place.

COMSOL’s Multiphysics 5.3a adds several features, improves speed, has fewer bugs

In this study, we propose a method of measuring and analyzing the load on bolted joints used in a machine under off-road vehicle operation. Working load measurement under actual machine operation and the results of its analysis are shown as load frequency diagrams. An example of the measurement analysis of a load (three types of load: axial force, bending moment, and torsional torque) added to a bolted joint shank during actual machine operation is shown. In this paper, we describe how to apply the results of load analysis to the load condition at the design and experimental development stages.

Workspace is an important function for human factors analysis and is widely applied in product design, manufacturing, and ergonomics evaluations. This paper presents the workspace analysis and visualization for Santos™ upper extremity, a new virtual human with over 100 DOFs that is highly realistic in terms of appearance, behavior, and movement. Jacobian Rank deficiency method is implemented to determine the singular surfaces. The joint limits are considered in this formulation; three types of singularities are analyzed. This closed-form formulation can be extended to numerous different scenarios such as different percentiles, age groups, or segments of body. A realtime scheme is used to build the workspace library for Santos™ that will study the boundary surfaces off-line and apply them to Santos™ in the virtual environment (Virtools®). To visualize the workspace, we develop a user interface to generate the cross section of the reach envelope with a plane.

The Two-Stroke engine revival is seen as a way to reduce the size and weight of engines. IFP has been one of the first engine research centres involved since the early eighties in this promising way of a new generation of highly efficient engines. Since this date, a large number of car manufacturers and research laboratories around the world have engaged research and development efforts in this new field. In these conditions, it was essential for IFP to examine the different research works, technological choices, and new ideas. The systematic study of the patents published since 1981 and their statistical analysis represent an interesting tool to follow the main trends of the research in this domain. More than 4200 patents were selected as relevant for this study.

For every export oriented automobile manufacturer it is necessary to have an exact knowledge of the operating profiles of his vehicles. Only with this know-how is it possible to find the best design to meet the requirements of marketing, manufacturing, finance and economy Typical for this design concept is our Kadett: World-wide road tests with comprehensive data acquisition and data evaluation have been conducted to determine the operating profiles for various countries and continents (Europe, United States, Australia, South Africa, Brasil). The achieved results serve as an experimental basis for Single-and Multiaxial Real-Time Service Load Simulations of components, subsystems or complete vehicles in consideration of an optimum fatigue life prediction and an economical test management. Finally the importance of the test correlation between road and laboratory tests as a world-wide task in automotive industry will be shown.

Abstract Autonomous vehicles (AVs) rely heavily upon their perception subsystems to “see” the environment in which they operate. Unfortunately, the effect of variable weather conditions presents a significant challenge to object detection algorithms, and thus, it is imperative to test the vehicle extensively in all conditions which it may experience. However, the development of robust AV subsystems requires repeatable, controlled testing—while real weather is unpredictable and cannot be scheduled. Real-world testing in adverse conditions is an expensive and time-consuming task, often requiring access to specialist facilities. Simulation is commonly relied upon as a substitute, with increasingly visually realistic representations of the real world being developed.

The current test methods are insufficient to evaluate and ensure the safety and reliability of vehicle system for all possible dynamic situations including the worst cases such as rollover, spin-out and so on. Although the known NHTSA J-turn and Fish-hook steering maneuvers are applied for the vehicle performance assessment, they are not enough to predict other possible worst case scenarios. Therefore, it is crucial to search for the various worst cases including the existing severe steering maneuvers. This paper includes the procedure to search for other useful worst case based upon the existing worst case scenarios in terms of rollover and its application in simulation basis. The human steering angle is selected as a design variable and optimized to maximize the index function to be expressed in terms of vehicle roll angle. The obtained scenarios were enough to generate the worse cases than NHTSA ones.

One of the key premises of the ISO 26262 functional safety standard is the development of an appropriate Technical Safety Concept for the item under development. This is specified in detail in Part 4 of the standard - Product development at the system level. The Technical safety requirements and the technical safety concept form the basis for deriving the hardware and software safety requirements that are then used by engineering teams for developing a safe product. Just like any other form of product development, making multiple revisions of the requirements are highly undesirable. This is primarily due to cost increases, chances of having inconsistencies within work products and its impact on the overall project schedule. Good technical safety requirements are in fact the foundation for an effective functional safety implementation.